Boston Matthews Blog // More Than Just Energy Savings: Transform Your Production Efficiency

In today’s competitive global market, manufacturers and processors must closely monitor every aspect of production costs to stay ahead. One common pitfall for many organisations is the false economy of relying on outdated machinery that utilises older technology. While an investment in the latest production technology may seem difficult to justify, the potential savings across the entire production operation can be significant — not only in energy efficiency but also in achieving higher product quality. In this blog, Boston Matthews explains the features and benefits of the latest extrusion technology. 

Energy-Saving Extrusion Technology

Energy-saving technology is the most obvious starting point for cost reductions. Boston Matthews has developed and implemented state-of-the-art AC technology, proven to deliver significant energy savings compared to older DC alternatives.

• Extruders with Energy-Efficient AC Technology
  Boston Matthews extruders are fitted with the latest AC Vector Technology, providing precision speed control and maximum efficiency. AC motors are substantially more energy-efficient than their DC counterparts, translating to lower operating costs for manufacturers.
• Extruders with Direct-Drive Technology
  Boston Matthews extruders and co-extruders incorporate Direct-Drive Motor to Gearbox Technology, ensuring maximum power transmission, enhanced accuracy, and the elimination of belt and pulley arrangements. Alternative extruders using belts and pulleys can suffer from slippage, resulting in wasted energy and reduced precision. The Direct-Drive system avoids these inefficiencies, enhancing overall performance.
• Precision Temperature Control
  The innovative design of Boston Matthews’ barrel heating and cooling system ensures that only the minimum energy is used to achieve rapid and accurate temperature stability. The temperature zones work in unison rather than in isolation, eliminating conflicting energy demands and reducing waste.
• Custom Screw Design for Optimal Results
  There is no “one-size-fits-all” screw for extrusion. Boston Matthews tailors screw designs for specific polymers and sensitive products to ensure optimal homogenisation without over-shearing or degradation of the material. This approach delivers the highest product quality while maintaining efficient output rates.
• AC Vector Caterpillar Haul-Off
  The Caterpillar Haul-Off, incorporating the latest AC Flux Vector Technology, provides precision speed control and energy-efficient operation. The increased precision results in less scrap and off-spec material waste, crucial for achieving overall line accuracy and minimising production costs.
• Close Tolerance Cutting with Servo Technology
  The use of Servo Technology allows for highly accurate cutting, significantly reducing the amount of scrap material produced and lowering compound material costs. By eliminating secondary cutting operations, energy consumption is further reduced, making the entire production process more sustainable and cost-effective.

Investing in Efficiency, Quality, and Cost Savings

Boston Matthews’ latest extrusion technology is designed to address the comprehensive needs of modern manufacturing, focusing on reducing energy consumption, eliminating inefficiencies, and maximising product quality. By upgrading to the latest extrusion technology, manufacturers can unlock substantial cost savings, improve overall production efficiency, and deliver superior products to their customers.

For more information about how Boston Matthews can help you save money and improve efficiency with the latest extrusion technology, please use the contact details below.

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