eStat Solves Static Problem on ATEX Foam Line

Following a fire at a client’s premises which was linked to sparks caused by static shocks, anti-static equipment supplier eStat Solutions was asked to find a solution that would ensure complete control and monitoring of the ionisation equipment. 

eStat Solutions offers a comprehensive range of Simco static elimination ionising bars and charging equipment used in a wide range of industries. Its team has extensive knowledge of a broad range of manufacturing processes, so they’re able to offer the most appropriate solutions.

The Challenge

An eStat Solutions customer recently experienced problems when producing a new product: EPS Foam. Flammable gases, typically butane or pentane, are introduced during the extrusion process to create a foam structure. After the process is complete, the remaining gas will disperse into the atmosphere, leaving a safe material.

When the personnel were in the area of the foam, they frequently received static shocks from the material. The resulting sparks could ignite the remaining gases with dangerous results. Following a fire in the rewind area, eStat Solutions was asked to find a solution that would ensure complete control and monitoring of the ionisation equipment.

The Solution

A big ask? Before the Simco IQ System, this would have been impossible, said eStat Solutions. The company made a trial system available consisting of Performax IQ easy bars, sensor bars and IQ Manager. The IQ Manager will enable shift supervisors to keep a continuous check on the ionisation equipment, reporting any faults or high material charges.

Following a two-month trial, the customer was pleased with the results. The previous charge of 16kV had been reduced to 0.2kV.

As an additional benefit, the customer has seen a reduction in insurance premiums, as potential fire risks are now minimised or, in fact, completely removed.

For more information, browse the IQ section on the eStat Solutions website or contact the team using the details listed below.

eStat Solutions
 01952 313142
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